Custom Clamshell Packaging

Why choose Blisters.com for custom clamshells?

Blisters.com specializes in thermoformed packaging for a wide range of industries, from hardware and electronics to health & beauty and consumer goods. What sets us apart:

• Thermoforming expertise: Decades of experience in custom clamshell and blister design.
• Reliable partnership: We work with you from concept to production, not just a one-time order.
• Cost-conscious solutions: Smart design to minimize material usage and tooling costs.
• Scalable production: From pilot runs to full-scale retail programs.

Applications for custom clamshell packaging

Custom clamshells are used across many product categories:

• Hardware & tools: Screws, fasteners, hand tools, accessories.
• Electronics & accessories: Cables, chargers, earbuds, small devices.
• Health & beauty: Razors, cosmetics, grooming tools.
• Toys & hobby: Collectibles, small toys, craft items.
• Household & DIY: Hooks, organizers, small replacement parts.

If your product needs to be seen, protected, and easy to display, a custom clamshell is often the best fit.

Design options and features

Every custom clamshell is engineered around your product and brand. Design options include:

• Single- or tri-fold clamshells for hanging or standing displays.
• Custom cavities shaped to your product for a snug, professional fit.
• Insert card compatibility for full-color branding and instructions.
• Hanger holes (Euro slot or round) for pegboard displays.
• Locking features such as button locks or perimeter snaps.

Material options:

• PET, RPET, PVC, and other clear plastics depending on your requirements.
• Thicknesses selected for the right balance of rigidity, protection, and cost.